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Precautions for Use [Fuses]

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Precautions for Use of Fusing Components
  Please refer to precautions foe use in the beginning part for particulars common to all product types.
 
Safety Standards Rated Current Rated Voltage Interrupting Capacity
Fusing Current   Anti-Surge Characteristics   Soldering   Placement
Storage Parts selection    


Safety Standards

 
KOA's fuse components comply with the following safety standards:
   
JAPAN METI(Type B)
(The safety law for electrical appliances has been enforced since April, 2001)
U.S.A. UL(Underwriters Laboratories Inc.)
UL248
CANADA CSA(Canadian Standards Association)
C22.2 No.248
c-UL(Underwriters Laboratories Inc.)
UL248
*c-UL is equivalent to CSA in recognition.

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Rated Current

 
A rated current represents the maximum current that can be applied.
Considering a long life span, the following deratings are required:
(First Step) Stationary Derating Coefficient
The table below indicates deratings for each type of products.
   
Type Stationary Derating Coefficient
CCF1N 0.7
TF16AT 0.75
TF10AN, TF16SN 1.0 (Stationary derating not needed)
CCP2B,CCP2E 1.0 (Stationary derating not needed)

    (Second Step) Deratings for Ambient Temperatures
The following Deratings for Ambient Temperatures are required:
   
    Stationary current of a circuit can be calculated with the following equation:
Circuit Stationary Current Rated Current ValueStationary Derating
CoefficientAmbient Temperature Derating Coefficient

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Rated Voltage

 
A rated voltage indicates the voltage that does not run through electrodes after the fuse blows. In case of exceeding the rated voltage, the circuit voltage should be applied at voltage not higher than the rated voltage because the current may run again or may break the elements.
 
In case of the AC waveform, the voltage of peak voltage, but not the effective value of voltage waveform should be applied at voltage not higher than the rated voltage.

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Interrupting Capacity

 
An interrupted capacity indicates current and voltage that can be interrupted when an abnormal situation arises. Make sure beforehand that voltage and current at the time of abnormality occurring in the circuit are within the interrupting capacity. For CCP and TF series, the fusing current and rated voltage become an interrupting capacity.

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Fusing Current

 
It indicates a current that interrupts a circuit. Refer to the following list to quickly interrupt an abnormal current occurred in the circuit:
   
Type Fusing Current Fusing Time
CCF1N Rated Current×2 1s
CCP2B Rated Current×2
CCP2E Rated Current×2.5
CCP2EH Rated Current×2
TF16SN Rated Current×2
TF10AN Rated Current×2 5s
TF16AT Rated Current×2
 
If its fusing time is within 1 second, the variance in the fusing time affected by the surroundings (temperature, mounting pad dimensions, substrate material, etc.) will be negligible. But if it is not less than 1 second, it will be largely affected by them, so its verification should be made with an actual circuit.

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Anti-Surge Characteristics
There are limits to applications of transient overcurrents (inrush current, reversible current at motor-lock, etc.) that occur in circuits. It is necessary to select proper products that withstand such overcurrents without fusing. Select proper fusing components considering the following conditions:

 
The transient phenomenon varies with the ambient temperature, charging/discharging conditions of capacitors, etc. Check the wave-form of current under such conditions that the current becomes the maximum. Also check it beforehand under such conditions that the current becomes the maximum if parts highly dependent on temperatures such as thermisters, etc. are used in the circuit.
 
For a peak current observation, shorten the sampling time of an oscilloscope to verify the maximum value of the wave-form of the surge current.
 
If a current measuring is performed by measuring voltages of shunt resistors, etc., use the lowest possible resistances of them to the impedance in the circuit.
 
Calculate Joule Integral I2t (A2 s) of current wave-form measured under conditions above and compare with the I2t-t characteristic graph to evaluate on the following (a) to (d) criteria:
 
If a measured current wave-form shows a jagged shape just like the figure below, evaluate it with the wave-form that connects each peak current value to simplify the wave-form.
   (a) Below Rating Current Line
Impressing a stationary current will not cause any problem.
   (b) Over Rating Current Line and Below Limit of One Pulse Current Line
The repetitive impressing of a transient current will not cause any problem. However, accumulated stress may cause some problems if the repetitive cycle is not more than a few seconds, so consult with us.
   (c) Over Limit of One Pulse Current Line
The fusing element can suffer from stress. The repetitive impressing may cause an open.
   (d) Over Fusing Line
It causes an overcurrent impression to blow out.
   
   


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Soldering

 
This product is suitable both for reflow-soldering and for flow-soldering, but an excessive heat may cause an open and change its characteristics.
 
The part shall be soldered at the maximum temperature of 260.
 
If a soldering iron is used, it shall be at 350 or under and stress shall be not applied to the electrodes at a short time. Further, pay attention that the products are not touched directly by the top of the iron. It may cause disconnection or characteristic change.

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Placement

 
Please confirm sufficiently the evaluation of reliability and use those that have small contractile stress at a resin stiffening time. By contractile stress at the resin stiffening time, fuses might be broken, resistance value may be changed and disconnection might occur in case of resin coating/potting or molded sealing. Further, be sure to consider the dispersion of constant of other components in the actual circuit. There is a possibility that heat may fill the surrounding of the fuses by shielding and may cause the fusing characteristics to change.
 
The fusing characteristics may change when there are components that generate heat very much around the fuses. Keep fuses away from those parts.
Storage

 
Avoid storing components under the condition of high temperature/high humidity (40/70%RH) which may deteriorate solderability.
 
Also avoid direct sun light which may deteriorate solderability and induce changes in taping strength.
Parts selection

 
If you have any questions about the way of selecting fuses, please do not hesitate to ask us with the information on rated voltage, operating temperature, wave-forms of steady-state current and rush current, and fusing current.

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